Product Description

Certification ISO9001:2018;SGS;TS16949
Quality 

CNC machine, CNC Turning, CNC Milling, CNC center machine,

auto lathe machine, Wire-cutting Machine
, CNC Laser cutting machines, CNC bending machines, 

CNC punching machines, CNC bending machines

CNT stamping machine, CNC/auto lathe machine,

Drilling machine, Hydraulic machine, Riveting machine,

Tapping machine, welding machine, Film attaching machine, etc.

Materials

Aluminum, Steel, SPCC, SGCC,SECC,

SPTE, Stainless steel, Brass, Copper, 

Bronze, ABS, PC, PO, POM, Nylon,  etc.

Surface finish

Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, 

Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating,

copper-plating, the wreath oxygen resin spraying, the heat disposing,

hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated,

blue-black zinc-plated, rust preventive oil, titanium alloy galvanized,

silver plating, plastic, electroplating, anodizing, etc

Inspection Equipment

CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, 

Pin gauge, Caliper gauge, Pass meter, Pass meter, etc.

Drawing formation PDF, CAD/DWG/DXF, IGS/STP etc.

HangZhou CHINAMFG Industrial Co., Ltd. is a comprehensive factory that specialized in fasteners, CNC parts, stamping parts, machinery parts, and so on. Since the establishment of the company, we have passed ISO9001: 2018, SGS, TS16949.
Our factory covers an area of 5,000 square CHINAMFG and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.
Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment, and so on.
Looking CHINAMFG to your cooperation.

1. We have Specialized QC testers to check the products quality according to customers’ needs.

2. We have IQC to check the dimensions and surface of the incoming material.

3. We have PQC to inspect  full-course during the processing.

4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.

FAQ:

 

Q1: Why choose ZheJiang n?
To provide our customers with first-class services in the supply of quality screws minimizing costs.

 

Q2: How is quality ensured?
All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.

 

Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.

 

Q4: How should I order and make payment?
By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.

Q5: What’s your Delivery Time?
Standard parts: 7-20days
Non-standard parts: 15-25days
We will make the delivery as soon as possible with the guarantee quality

 

Q6:How to Custom-made (OEM/ODM)?
If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.

Q7:Which mode of transport would be better?
In general, the product are heavy, we advice to make delivery by sea, Also we respect your views of other transportation as well.

shaft coupling

How to Select the Right Shaft Coupling for Specific Torque and Speed Requirements

Selecting the appropriate shaft coupling involves considering the specific torque and speed requirements of the application. Here’s a step-by-step guide to help you choose the right coupling:

1. Determine Torque and Speed:

Identify the torque and speed requirements of the application. Torque is the rotational force required to transmit power between the shafts, usually measured in Nm (Newton-meters) or lb-ft (pound-feet). Speed refers to the rotational speed of the shafts, typically measured in RPM (revolutions per minute).

2. Calculate Torque Capacity:

Check the torque capacity of various shaft couplings. Manufacturers provide torque ratings for each coupling type and size. Ensure that the selected coupling has a torque capacity that exceeds the application’s torque requirements.

3. Consider Misalignment:

If the application involves significant shaft misalignment due to thermal expansion, vibration, or other factors, consider flexible couplings with good misalignment compensation capabilities. Elastomeric or beam couplings are popular choices for such applications.

4. Assess Operating Speed:

For high-speed applications, choose couplings with high rotational speed ratings to avoid resonance issues and potential coupling failure. High-speed couplings may have specialized designs, such as disk or diaphragm couplings.

5. Evaluate Environmental Conditions:

If the coupling will operate in harsh environments with exposure to chemicals, moisture, or extreme temperatures, select couplings made from corrosion-resistant materials or with protective coatings.

6. Check Torsional Stiffness:

In applications requiring precision motion control, consider couplings with high torsional stiffness to minimize torsional backlash and maintain accurate positioning. Bellows or Oldham couplings are examples of couplings with low torsional backlash.

7. Size and Space Constraints:

Ensure that the selected coupling fits within the available space and aligns with the shaft dimensions. Be mindful of any installation limitations, especially in confined spaces or applications with limited radial clearance.

8. Consult Manufacturer’s Data:

Refer to the manufacturer’s catalogs and technical data sheets for detailed information on each coupling’s torque and speed ratings, misalignment capabilities, materials, and other relevant specifications.

9. Consider Cost and Maintenance:

Compare the costs and maintenance requirements of different couplings. While some couplings may have higher upfront costs, they could offer longer service life and reduced maintenance costs in the long run.

By following these steps and considering the specific torque and speed requirements of your application, you can select the right shaft coupling that will ensure efficient power transmission and reliable performance for your mechanical system.

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Explaining the Concept of Backlash and How It Affects Shaft Coupling Performance

Backlash is the angular movement or play between the mating components of a mechanical system when the direction of motion is reversed. In the context of shaft couplings, backlash refers to the free rotational movement between the connected shafts before the coupling transmits torque from one shaft to the other.

Backlash occurs in certain coupling designs that have features allowing relative movement between the coupling’s mating parts. Common coupling types that may exhibit some degree of backlash include elastomeric couplings (such as jaw couplings), gear couplings, and Oldham couplings.

How Backlash Affects Shaft Coupling Performance:

1. Loss of Precision: In applications requiring precise motion control, backlash can lead to inaccuracies and reduced positional accuracy. For example, in CNC machines or robotics, any rotational play due to backlash can result in positioning errors and decreased machining or movement precision.

2. Reversal Impact: When a reversing load is applied to a coupling, the presence of backlash can lead to a brief period of rotational play before the coupling re-engages, causing a momentary jolt or impact. This impact can lead to increased stress on the coupling and connected components, potentially reducing their lifespan.

3. Dynamic Response: Backlash can affect the dynamic response of the mechanical system. In systems requiring rapid acceleration or deceleration, the initial play due to backlash may create a delay in torque transmission, affecting the system’s responsiveness.

4. Noise and Vibration: Backlash can cause noise and vibration in the system, leading to increased wear and potential fatigue failure of components.

5. Misalignment Compensation: In some flexible coupling designs, a certain amount of backlash is intentionally incorporated to allow for misalignment compensation. While this is a beneficial feature, excessive backlash can compromise the coupling’s performance.

Minimizing Backlash:

Manufacturers often design couplings with specific features to minimize backlash. For instance, some gear couplings employ crowned gear teeth to reduce clearance, while elastomeric couplings may have preloaded elastomeric elements. Precision couplings like zero-backlash or torsionally rigid couplings are engineered to eliminate or minimize backlash for applications requiring high accuracy and responsiveness.

When selecting a coupling, it’s essential to consider the application’s specific requirements regarding precision, speed, reversing loads, and misalignment compensation, as these factors will determine the acceptable level of backlash for optimal performance.

“`shaft coupling

Types of Shaft Couplings and Their Applications in Various Industries

Shaft couplings come in various types, each designed to meet specific application requirements and address different types of misalignment. Here are some common types of shaft couplings and their applications in various industries:

1. Jaw Couplings:

Applications: Jaw couplings are widely used in power transmission applications, including conveyor systems, pumps, compressors, and industrial machinery. They are suitable for moderate torque requirements and provide good misalignment compensation.

2. Gear Couplings:

Applications: Gear couplings are used in heavy-duty industrial applications such as steel mills, paper mills, and mining equipment. They offer high torque capacity and can handle significant misalignments.

3. Disc Couplings:

Applications: Disc couplings are commonly used in precision machinery and automation systems, such as printing presses, machine tools, and robotics. They provide excellent torsional stiffness and are ideal for applications requiring precise positioning.

4. Grid Couplings:

Applications: Grid couplings are used in various industrial applications, including fans, pumps, and compressors. They offer high torque capacity and good shock absorption.

5. Oldham Couplings:

Applications: Oldham couplings are used in applications requiring high misalignment compensation, such as stepper motor drives and motion control systems.

6. Diaphragm Couplings:

Applications: Diaphragm couplings are used in critical applications that demand high torque transmission accuracy, such as aerospace, medical equipment, and semiconductor manufacturing.

7. Elastomeric Couplings:

Applications: Elastomeric couplings, like spider couplings, find applications in general industrial machinery, HVAC systems, and conveyor systems. They provide damping properties and flexibility to accommodate misalignments.

8. Torsionally Rigid Couplings:

Applications: Torsionally rigid couplings are used in applications requiring precise torque transmission, such as precision machining equipment and high-speed spindles.

9. Fluid Couplings:

Applications: Fluid couplings are used in heavy machinery and drivetrains, such as mining equipment, crushers, and marine propulsion systems. They provide smooth acceleration and dampening of shock loads.

10. Magnetic Couplings:

Applications: Magnetic couplings are used in applications where hermetic sealing is required, such as chemical processing, pumps, and mixers. They allow for torque transmission without direct physical contact.

The selection of the appropriate shaft coupling type depends on factors such as torque requirements, speed, misalignment, operating conditions, and the specific needs of the application. Using the right coupling ensures efficient power transmission, protects equipment from misalignment-related issues, and enhances the overall reliability and performance of industrial machinery and systems.

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China manufacturer 3mm 4mm 6mm 8mm Hex Brass Flexible Motor Shaft Connector Coupling  China manufacturer 3mm 4mm 6mm 8mm Hex Brass Flexible Motor Shaft Connector Coupling
editor by CX 2023-09-28