Product Description
SWC Series Cardan Shaft Universal Coupling With Flange Diameter 550mm For Rolling Mill
Brief Introduction
Why choose us!
Quality Control
Product Description
| structure | Type A | Flexible or Rigid | Rigid | Standard or Nonstandard | Standard |
| Materia | Alloy steel | Brand name | HangZhou XIHU (WEST LAKE) DIS. | Place of origin | ZheJiang ,China |
| Model | SWC550A | materials of yokes | 35CrMo | Length | customization |
| Flange DIA | 550mm | Nominal torque | 1000KN.m | coating | heavy duty industrial paint |
| Paint clour | customization | Application | Industrial machinery | OEM/ODM | Available |
| Certification | ISO,TUV,SGS | Price | calculate according to model | Custom service | Available |
Packaging & Delivery
Packaging details:Standard plywood case
Delivery detail: 15 -20 working days,depend on the actual produce condition
FAQ
Q: Are you trading company or manufacturer ?
A: We are a professional manufacturer specializing in manufacturing cardan shafts. We supply cardan shafts for the wholesalers , dealers and end-users from different countries.
Q: Can you do OEM? And what is your min order ?
A: Yes, absolutely. Generally, min order is1 set. Most of our products are Customized. Each order from our factory, we always produce cardan shaft after customer confirmed the drawing. So we didn’t have stock.
Q: How does your factory do regarding quality control?
A:Quality is priority! We always attach great importance to quality controlling from the very beginning to the end:
1) Firstly, we have QC department to control the quality
2) Secondly, we have all detailed records for nonconformity products, then we will make summary according to these records, avoid it happen again.
3) Thirdly,In order to meet world-class quality standards strict requirements, we passed the SGS, TUV product certification.
4)Fourthly,Have first-class production equipment, including CNC Machines and machining center.
Exploring the Use of Elastomeric Materials in Flexible Shaft Couplings
Elastomeric materials play a crucial role in the design and function of flexible shaft couplings. These materials, commonly known as elastomers, are rubber-like substances that exhibit high elasticity and flexibility. They are widely used in various types of flexible couplings due to their unique properties and benefits:
1. Damping and Vibration Absorption:
Elastomeric materials have excellent damping characteristics, meaning they can absorb and dissipate vibrations and shocks. This property is particularly useful in applications where vibration control is essential to protect sensitive equipment and improve overall system performance.
2. Misalignment Compensation:
Flexible shaft couplings with elastomeric elements can accommodate different types of misalignments, including angular, parallel, and radial misalignments. The elasticity of the material allows for limited movement between the shafts while still transmitting torque efficiently.
3. Torsional Flexibility:
Elastomers offer torsional flexibility, which allows them to twist and deform under torque loads. This feature helps to minimize torsional stresses and torsional backlash, making them suitable for applications requiring precise motion control.
4. Shock and Impact Resistance:
Due to their high resilience, elastomers can withstand sudden shocks and impacts without permanent deformation. This property makes them ideal for use in machinery subjected to varying loads or rapid changes in torque.
5. No Lubrication Requirement:
Elastomeric couplings are often maintenance-free because the elastomer material does not require additional lubrication. This reduces maintenance costs and simplifies the overall system upkeep.
6. Electric Isolation:
In certain applications, elastomeric materials can provide electrical isolation between the driving and driven components. This can help prevent the transmission of electrical currents or static charges through the coupling.
7. Corrosion Resistance:
Many elastomers used in couplings are resistant to corrosion, making them suitable for use in challenging environments where exposure to chemicals or moisture is a concern.
8. Easy Installation:
Elastomeric couplings are often designed for ease of installation and replacement. Their flexibility allows for simple and quick assembly onto the shafts without the need for special tools or complex procedures.
Given these advantages, elastomeric materials are popular choices for various flexible shaft couplings, including jaw couplings, tire couplings, and spider couplings. However, it is essential to select the right elastomer material based on the specific application requirements, such as temperature range, chemical compatibility, and torque capacity.
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Can Shaft Couplings Handle Reversing Loads and Shock Loads Effectively?
Yes, shaft couplings are designed to handle both reversing loads and shock loads effectively, but the capability depends on the specific type of coupling and its design.
Reversing Loads:
Many shaft couplings, such as elastomeric couplings, gear couplings, and grid couplings, can handle reversing loads without any issue. Reversing loads occur when the direction of the torque changes periodically, causing the shafts to rotate in opposite directions. The flexibility of elastomeric couplings and the sturdy design of gear and grid couplings allow them to accommodate these reversing loads while maintaining reliable torque transmission.
Shock Loads:
Shock loads are sudden and high-magnitude forces that occur during start-up, sudden stops, or impact events. Shaft couplings with shock-absorbing features, such as elastomeric couplings and grid couplings, excel at handling shock loads. The elastomeric material in elastomeric couplings and the grid element in grid couplings act as shock absorbers, reducing the impact on the connected equipment and minimizing the risk of damage to the coupling itself.
It’s essential to select the appropriate coupling type based on the specific application’s requirements, including the magnitude and frequency of reversing loads and shock loads. Some couplings may have limitations on the amount of shock load they can handle, so it’s crucial to refer to the manufacturer’s specifications and guidelines for proper coupling selection.
In heavy-duty applications with high reversing loads and shock loads, it may be necessary to consider specialized couplings designed explicitly for such conditions, like disc couplings or fluid couplings, which can offer even better performance in handling these challenging load conditions.
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Types of Shaft Couplings and Their Applications in Various Industries
Shaft couplings come in various types, each designed to meet specific application requirements and address different types of misalignment. Here are some common types of shaft couplings and their applications in various industries:
1. Jaw Couplings:
Applications: Jaw couplings are widely used in power transmission applications, including conveyor systems, pumps, compressors, and industrial machinery. They are suitable for moderate torque requirements and provide good misalignment compensation.
2. Gear Couplings:
Applications: Gear couplings are used in heavy-duty industrial applications such as steel mills, paper mills, and mining equipment. They offer high torque capacity and can handle significant misalignments.
3. Disc Couplings:
Applications: Disc couplings are commonly used in precision machinery and automation systems, such as printing presses, machine tools, and robotics. They provide excellent torsional stiffness and are ideal for applications requiring precise positioning.
4. Grid Couplings:
Applications: Grid couplings are used in various industrial applications, including fans, pumps, and compressors. They offer high torque capacity and good shock absorption.
5. Oldham Couplings:
Applications: Oldham couplings are used in applications requiring high misalignment compensation, such as stepper motor drives and motion control systems.
6. Diaphragm Couplings:
Applications: Diaphragm couplings are used in critical applications that demand high torque transmission accuracy, such as aerospace, medical equipment, and semiconductor manufacturing.
7. Elastomeric Couplings:
Applications: Elastomeric couplings, like spider couplings, find applications in general industrial machinery, HVAC systems, and conveyor systems. They provide damping properties and flexibility to accommodate misalignments.
8. Torsionally Rigid Couplings:
Applications: Torsionally rigid couplings are used in applications requiring precise torque transmission, such as precision machining equipment and high-speed spindles.
9. Fluid Couplings:
Applications: Fluid couplings are used in heavy machinery and drivetrains, such as mining equipment, crushers, and marine propulsion systems. They provide smooth acceleration and dampening of shock loads.
10. Magnetic Couplings:
Applications: Magnetic couplings are used in applications where hermetic sealing is required, such as chemical processing, pumps, and mixers. They allow for torque transmission without direct physical contact.
The selection of the appropriate shaft coupling type depends on factors such as torque requirements, speed, misalignment, operating conditions, and the specific needs of the application. Using the right coupling ensures efficient power transmission, protects equipment from misalignment-related issues, and enhances the overall reliability and performance of industrial machinery and systems.
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editor by CX 2023-12-04